Fyous is a Sheffield-based deep-tech company rewriting the rules of manufacturing. Our PolyMorphic Moulding technology uses tens of thousands of digitally controlled pins to form a mould in minutes, thermoform a part directly over it, and reconfigure into the next shape. No resin. No waste. No single-use tooling.

We're backed by world-class investors including Scott Crump inventor of FDM 3D printing and founder of Stratasys, and are targeting a £100m valuation by 2029.

The global clear aligner market is worth around £5 billion and growing at ~27% a year. Every aligner on the planet is currently made the same way: a one-shot resin mould is 3D printed, used once, and thrown away. A typical patient burns through ~52 of them. A mid-sized lab spends upwards of £400,000 a year on resin that ends up in a skip. We've invented the thing that kills that.

There's just one thing standing between the hardware and the world. The software.

Our Culture

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